SCADA

R&D project for Industry 4.0 that integrates the connection between physical and digital systems with a complex Big Data analysis using the most advanced technologies: Web Supervisor and SmartGlass, MachineLearning and Conditional Monitoring applied to predictive maintenance, SensorWear and BigData for dyadic man - cobot).

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4.0 machine to assemble/disassemble turbocompressors for petrol, diesel and electric engines.

For a well-known multinational automotive company we have created a Traceability System for one production line that includes 9 processing stations (welding, tightness control, screwing, vision and pick to light).

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Traceability System

The project consists in the designing and development of a System for the Batch Control, Traceability and Supervision in a plant for mixing materials. The client is a well-known multinational company that operates in the constructions sector.

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Batch Control System, Traceability and Plant Supervisor

In the Automotive sector we have created a LINE SUPERVISION SYSTEM that allows a real time production status on different devices (HMI, PC, Mobile).

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Traceability System for production lines for Automotive

For a well-known pharmaceutical corporate we have developed a software to interface a PC client with a WinCC supervisor and a MES System for the management and execution of ODL (work orders) defined on an ERP (SAP).
The development of the System has been integrated over the years, extending it so as to allow the Customer to supervise various areas of its production plant.

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Designing and developing a WincCC software

The software intervenes, within the production process, immediately after the packing of the sleeves, assisting the operator in the procedure for assigning the sleeve in the container, and displaying the data expressed in graphs of temperatures and values inside the same containers during the vulcanisation process.

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Rubber vulcanisation stage control and monitoring software

TaiP!Confezionatrice can provide effective assistance in controlling and managing the sleeves requested every day from the Production Operators. All activities will be monitored through a control network that puts the Operator’s work computer in communication both with the PLC of the packing machine and with the Company IT System, permitting constant availability of the detailed information not only of the belts and settings of the recipes to put into production, but also of the batches used, permitting complete traceability of all activities and all materials.

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Software for monitoring the progress of production with control of the rubber sleeve packing machines

Operation Activity - Software design and development: Software for interfacing Head PLC with supervision and control PC; Interface between supervisor PC and SAP system; Development and commissioning of the supervision and control software; Plant tracking management system...

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Operation to Revamp Management and 1/2 Supervision Software / Integration with company ERP software (SAP)

For a multinational in the automotive / aluminium die-casting sector, Taiprora has created an application to supervise the core-making department, storing in its database a lot of information on production and the working methods of the machine operators. The managers will thus have an effective tool that allows them to verify the efficiency of the machines, of the operators and, in general, the progress of productivity over time.

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Automotive head production department supervisor.

The Power Line Supervision System is designed to detect and log the alarms signals generated by the various machines installed along the automatic line. The source, start date, duration and other information of each signal are recorded, in order to allow the shift maintenance operator to identify what is happening more quickly and any corrective actions to implement, provide the possibility of running retrospective reports and generating statistics on alarms and machine operating time/downtime.

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Automatic assembly line process supervision

Taiprora has created a Foundry Department supervision system for a multinational in the extruded aluminium sector. The Client needed to be able to monitor the entire casting production process, monitoring the machines involved in production to acquire a series of information such as the production times and consumption. The data acquired was grouped into specific reports permitting the production of global analyses on the progress of production. What’s more, the data can be exported in Excel format to carry out further calculations, studies or corporate presentations.

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Supervision and control of a melting furnace for aluminium alloys

The Central Unit manages the three kilns (drying kiln, expansion kiln, cooling kiln) of line 2 and controls all the users that operate the line of kiln 2 such as: the end exhauster, the lubricators, the fans, the valves and the excess product recovery system. Moreover, through two modules with sixteen analogue inputs, it detects all the kiln area pressure and temperature measurements and, via a module with eight analogue outputs, regulates the speed of the motors featuring inverters (cooling kiln, expansion kiln, drying kiln, end exhauster, kiln feeding belt 1, kiln feeding belt 2 and excess product cooling pump).

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Overall plant supervisor