Special Machines

An innovative Automatic End of Line Cockpit Check Machine we have recently designed, developed and delivered for an Automotive corporate.

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Automatic Quality Control Machine

For a well-known Automotive Brand we designed and developed a custom Vision System to check assembled components.

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Vision System to check assembled components

For a well-known Automotive Brand we have created a series of 14 workstations with tracking management and quality controls, for the assembly and testing of the door panels of a well-known car model in the B segment.

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Assembly and test workstation

R&D project for Industry 4.0 that integrates the connection between physical and digital systems with a complex Big Data analysis using the most advanced technologies: Web Supervisor and SmartGlass, MachineLearning and Conditional Monitoring applied to predictive maintenance, SensorWear and BigData for dyadic man - cobot).

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4.0 machine to assemble/disassemble turbocompressors for petrol, diesel and electric engines.

Within an automotive seat production line, a fully automated real-time quality control system was introduced through a collaborative robot system equipped by sensors and cameras, with consequent zeroing of production waste.

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Artificial vision system for real-time quality control by a collaborative robot

For a global enterprise operating in beauty & personal care, we designed and built a 3-axis Cartesian automatic palletizing system (granty palletizer): 26 m long Y axis, 6,100 m long X axis, 3.20 m long axis. Integration with production, LGV, wrapper and automatic warehouse.

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Integrated automatic granty palletizer

For an enterprise in the rubber segment, note we have designed and made a timing belts measurement machine. The machine, which consists of 2 axes, simulates the engine's performance, while laser sensors measure all the product characteristics, both dimensional (thickness, height and width of the toe and tooth height), as well as dynamics (derives from the belts on the pulleys and belt slackening). The added value of this system is its software, capable of assessing the angles of the rubber that normally points to signal acquisition problems due to the intrinsic characteristics of the rubber itself, as deformation and reflection.

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Automotive 4.0 : timing belts measurement machine.

For an enterprise in Automotive area, we have designed and built an Industry 4.0 project, named “Collaborative Smartbench”: a series of assembling benches for the Porsche Cayenne interior panels. A step towards innovation is the use of a Universal Robots’ collaborative robot: thanks to its compactness and axle handling at almost 360° it is ideal for this application. This choice has allowed us to offer our customer higher quality and an effective reduction in security costs.

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Collaborative “Smartbench”: Automotive Assembly Workstation

The system, created for a multinational leader in the automotive component sector, consists of a complete automated welding line, using ultrasounds, for parts on panels made of plastic for automotive doors. The robots and structure for welding are equipped with ultrasonic sonotrodes.

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Ultrasonic Welding Machine: Robotised ultrasonic welding system

In various plants of a leading multinational automotive component producer, Taiprora produced laser belt measurement benches and at the same time created software to manage the laser measurements integrated with the production management system.

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Automotive belt laser measurement bench with measurement management software

For a multinational rubber component producer, Taiprora has created a turnkey automatic metering system for special oils (mechanical, electrical, software design).

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Special oil automatic metering system

The project, carried out for a multinational leader in the automotive component sector, consisted of adapting the line for updated door panel model requirements, mainly by remaking the automation and control system and creating a new panel pallet locking system.

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Revamping automotive door panel welding line

The system concerned was created by Taiprora for a multinational in the sector for carrying out water tests on pipes with large diameters and flanges at the ends. It dealt with designing and producing the entire system including the mechanical, electronic, sensor and software components.

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Large-diameter pipe production plant: creation of water testing inspection system