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Frequently, our clients turn to us to deal with particular challenges in which the usual answers aren’t fit for purpose.
In the course of our history, we have dealt with this type of request in various application sectors.
Thanks to this we’ve developed precise know-how around special machines conceived, designed and made to measure for our clients.
Among the applications that can be implemented are:
- ultrasonic plastic welding systems
- metering systems
- robotics
- artificial vision systems
- mechanical measuring systems, high-precision profilometers and lasers
- test benches
- palletisation / palletiser robots
- AGVs (automatic guided vehicles) and LGVs (laser guided vehicles).
Some of our Special Machines success stories:
4.0 machine to assemble/disassemble turbocompressors for petrol, diesel and electric engines.
R&D project for Industry 4.0 that integrates the connection between physical and digital systems with a complex Big Data analysis using the most advanced technologies: Web Supervisor and SmartGlass, MachineLearning and Conditional Monitoring applied to predictive maintenance, SensorWear and BigData for dyadic man - cobot).
Download a PDF file for this project:
4.0 machine to assemble/disassemble turbocompressors for petrol, diesel and electric engines.
Artificial vision system for real-time quality control by a collaborative robot
Within an automotive seat production line, a fully automated real-time quality control system was introduced through a collaborative robot system equipped by sensors and cameras, with consequent zeroing of production waste.Download a PDF file for this project:
Artificial vision system for real-time quality control by a collaborative robot
Integrated automatic granty palletizer
For a global enterprise operating in beauty & personal care, we designed and built a 3-axis Cartesian automatic palletizing system (granty palletizer): 26 m long Y axis, 6,100 m long X axis, 3.20 m long axis. Integration with production, LGV, wrapper and automatic warehouse.Download a PDF file for this project:
Integrated automatic granty palletizer
Automotive 4.0 : timing belts measurement machine.
For an enterprise in the rubber segment, note we have designed and made a timing belts measurement machine. The machine, which consists of 2 axes, simulates the engine's performance, while laser sensors measure all the product characteristics, both dimensional (thickness, height and width of the toe and tooth height), as well as dynamics (derives from the belts on the pulleys and belt slackening). The added value of this system is its software, capable of assessing the angles of the rubber that normally points to signal acquisition problems due to the intrinsic characteristics of the rubber itself, as deformation and reflection.Download a PDF file for this project:
Automotive 4.0 : timing belts measurement machine.
Collaborative “Smartbench”: Automotive Assembly Workstation
For an enterprise in Automotive area, we have designed and built an Industry 4.0 project, named “Collaborative Smartbench”: a series of assembling benches for the Porsche Cayenne interior panels. A step towards innovation is the use of a Universal Robots’ collaborative robot: thanks to its compactness and axle handling at almost 360° it is ideal for this application. This choice has allowed us to offer our customer higher quality and an effective reduction in security costs.Download a PDF file for this project:
Collaborative “Smartbench”: Automotive Assembly Workstation
Ultrasonic Welding Machine: Robotised ultrasonic welding system
The system, created for a multinational leader in the automotive component sector, consists of a complete automated welding line, using ultrasounds, for parts on panels made of plastic for automotive doors. The robots and structure for welding are equipped with ultrasonic sonotrodes.Download a PDF file for this project:
Ultrasonic Welding Machine: Robotised ultrasonic welding system
Automotive belt laser measurement bench with measurement management software
In various plants of a leading multinational automotive component producer, Taiprora produced laser belt measurement benches and at the same time created software to manage the laser measurements integrated with the production management system.Download a PDF file for this project:
Automotive belt laser measurement bench with measurement management software
Special oil automatic metering system
For a multinational rubber component producer, Taiprora has created a turnkey automatic metering system for special oils (mechanical, electrical, software design).Download a PDF file for this project:
Special oil automatic metering system
Revamping automotive door panel welding line
The project, carried out for a multinational leader in the automotive component sector, consisted of adapting the line for updated door panel model requirements, mainly by remaking the automation and control system and creating a new panel pallet locking system.Download a PDF file for this project:
Revamping automotive door panel welding line
Large-diameter pipe production plant: creation of water testing inspection system
The system concerned was created by Taiprora for a multinational in the sector for carrying out water tests on pipes with large diameters and flanges at the ends. It dealt with designing and producing the entire system including the mechanical, electronic, sensor and software components.Download a PDF file for this project:
Large-diameter pipe production plant: creation of water testing inspection system
