Pharma and Personal Care

For a multinational pharmaceutical company, we have created a palletizing system, physically connected to both the production and the warehouse, through a system of about 40 meters of roller conveyors.

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Palletizing and Pallet Handling System in the packaging department

Integrated system to collect accounting data from different company ERPs, reallocate and attribute costs in a highly customizable way and for multiple version management.

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Enhanced Profit & Loss for a Food & Beverages Enterprise

For a global enterprise operating in beauty & personal care, we designed and built a 3-axis Cartesian automatic palletizing system (granty palletizer): 26 m long Y axis, 6,100 m long X axis, 3.20 m long axis. Integration with production, LGV, wrapper and automatic warehouse.

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Integrated automatic granty palletizer

The purpose of the activity was to supply and install an HVAC system user regulation and control system to serve the new Stick packing department in the Plant of an Italian reference pharmaceutical company in L'Aquila.

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HVAC use regulation and control in pharmaceutical company

The purpose of the activity was to revamp 2 × AGVs in the solids department of a well-known pharmaceutical multinational, making the following changes: - Replacement of the control electronics with standard NDC8 products from Kollmorgen; - Replacement of the navigation system with standard NDC8 products from Kollmorgen; - Modified fork c/c distance mechanics in order to be able to move the following Loading Units (LUs); - AGV software development and relative NDC navigation system.

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Revamping AGV shuttles and creating navigation system

The CHC department Palletising and Pallet Handling System, produced entirely by Taiprora (integration of mechanical components, electrical systems and software) for a pharmaceutical multinational, comprises the following subsystems: - Lifts; - Handling 1 (feeding of boxes to the palletising area); - MAL (in case of waste boxes, the system permits their ejection through the dedicated returns rollers towards the MAL area); - Handling 2 (receives the boxes from the rollers managed by Handling 1 and permits palletising via Robot); - ABB IRC5 palletising robot; - Wrapping machine

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Palletising and handling system in packing department

AGVs are material transport vehicles capable of moving autonomously. The operations that can be carried out by an AGV are the same as those assigned to a forklift with an operator on board. In particular, laser-guided AGVs (LGVs - Laser Guided Vehicles) are free to move at high speeds because they are not obliged to follow structures fixed to the floor and every route variation can be made simply through software via Wi-Fi communication. Taiprora produces LGVs, for transporting raw materials, finished products and consumables to and from production lines, palletising stations, winding systems, loading and/or unloading bays, automated and manual warehouses, etc.

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Taiprora LGV (laser guided vehicle): turnkey automated vehicle

For a multinational leader in the production of plastic dispensing systems, Taiprora in collaboration with Rockwell implemented a complete MES based on Factory Talk Production Centre in the group’s various European plants

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Implementation of a MES system based on Factory Talk Production Centre platform from Rockwell Automation

For a multinational pharmaceutical company, Taiprora undertook the complete maintenance of the automated warehouse stackers and achieved compliance according to the rules of machine safety.

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Pharmaceutical company: periodic mechanical / electrical / electronic maintenance on automated warehouse stacker cranes / Achieving compliance according to the rules of machine safety

For a well-known multinational in the sector, Taiprora has designed and implemented a factory control system at various European plants, for automatic detection of production efficiency data.

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Pharmaceutical company: Production Line efficiency Monitoring Software

Operation Activity - Software design and development: Software for interfacing Head PLC with supervision and control PC; Interface between supervisor PC and SAP system; Development and commissioning of the supervision and control software; Plant tracking management system...

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Operation to Revamp Management and 1/2 Supervision Software / Integration with company ERP software (SAP)

The HVAC system comprises: air treatment unit; air recovery unit. The system is controlled from a panel automated with Siemens S7 series PLC. The PLC features Profibus DP interface for connection to the operator terminal, installed on the structure of the control panel, and Ethernet card for connection to the supervision system for the HVAC system of the packing department, from which it receives system activation and shut-off authorisation.

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Pharmaceutical plant HVAC (heating, ventilation and air conditioning) system supervision interface

The aim of the project was to make all phases concerning the palletising cycle automatic, performed using palletiser robots, at the end of the packing lines; The power and logic electrical panels, PLC hardware, supervision PCs, drives and motors of the palletising robots were replaced. The supervision of the palletising system was also integrated with the SAP and Propack Data systems.

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Automation in palletising system

The Stacker Overview has the aim of displaying the users, sensors, logic statuses and information on the stacker control systems. In detail, the information displayed is as follows: stacker mode: ON-LINE/OFF-LINE with MHCS; ON-LINE/OFF-LINE with WinCC; stacker sensor status; current stacker position; current mission data; pallets on stacker data.

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Revamping of automated warehouse stacker cranes