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Smart Production
Intralogistics
Digitalization
Thanks to the in-depth expertise of our development team, we offer software solutions that cover all industrial requirements both in industrial monitoring and control software and management software.
- Industrial monitoring and control software
Software integrated with automatic systems and machines, terminals for production data acquisition; SCADA for process/system/utilities supervision and control, artificial vision for dimension and defect checking.
- Management software
Integration and development of software for specific requirements; MES (Manufacturing Execution System) software for managing production, product and process traceability, system efficiency (OEE Overall Equipment Effectiveness); WMS (Warehouse Management System) software for order processing, picking, material flow control; RF systems and terminals, RFID.
You can see more detailed information continue in our specific areas for industrial software development:
MES
SCADA
OEE
HVAC - BMS
WMS
MES
The abbreviation MES distinguishes a category of industrial software designed to optimise production activity, from launching orders to completion of the finished products.
MES is considered a key factor in increasing production performance and contributes significantly to improving performance in the short term, or rather, every day, with a resulting impact also on long-term targets and performance.
Through MES, the production process is information-driven and any operation, whatever the size, complexity and type of product, can benefit from an integrated MES because it exploits accurate data acquired in real time to guide, respond to problems and generate reports on the progress of activity in the production area.
We can create MESs with the most advanced systems (Siemens, Rockwell, Wonderware, etc.) and we have also developed an MES of our own which is particularly effective, functional and customisable.
We present some success stories below.
Some of our MES creation success stories:
Scada and MES Sytem Taiprora - Web platform
Web platform for real-time Data Management and Traceability, designed and developed by Taiprora for an Automotive corporate. Developed with Wonderware System Platform.
Download this PDF 100 MES Productivity: production planning and control
The customer's requirement was to create a system for using data from the shop floor, to observe, receive and send information on the status of orders being processed (production orders) and on the machines that process orders ...
Download this PDF 80 MES Connectivity Module: Big Data applied to Industry 4.0
Through the Connectivity module, as main functionality, it has been possible to implement a System capable of receiving a large amount of information regarding the following data groupings within the single MES system of the Customer: production, climatic data, energy consumption.
Download this PDF 79 Software for monitoring the progress of production with control of the rubber sleeve packing machines
TaiP!Confezionatrice can provide effective assistance in controlling and managing the sleeves requested every day from the Production Operators. All activities will be monitored through a control network that puts the Operator’s work computer in communication both with the PLC of the packing machine and with the Company IT System, permitting constant availability of the detailed information not only of the belts and settings of the recipes to put into production, but also of the batches used, permitting complete traceability of all activities and all materials.
Download this PDF 58 Implementation of a MES system based on Factory Talk Production Centre platform from Rockwell Automation
For a multinational leader in the production of plastic dispensing systems, Taiprora in collaboration with Rockwell implemented a complete MES based on Factory Talk Production Centre in the group’s various European plants
Download this PDF 51 Checking of the progress of production and traceability in a company operating in the drawn aluminium sector.
For a multinational in the sector, Taiprora has created a Finished Product Traceability system that makes it possible to see the production line target (quantities ordered for production) and the quantities produced for all the active orders on the various lines. The situation on the entire line is visible from the system supervisor, and from the individual machines in operation to the situation of the intermediate warehouses.
Download this PDF 34 Industrial maintenance management software
Maintenance management software permits management of system and machinery maintenance activity, organisation of routine and non-routine scheduled maintenance, up to urgent interventions due to an unexpected fault. The maintenance management software features standard and configurable reports (summary statistics tables) for assessing maintenance activity (each report can be printed onto paper or exported in Microsoft Excel format, for any further analysis by the user).
Download this PDF 31 Pharmaceutical company: Production Line efficiency Monitoring Software
For a well-known multinational in the sector, Taiprora has designed and implemented a factory control system at various European plants, for automatic detection of production efficiency data.
Download this PDF 30 Toothed belt production line supervision
Taiprora has created a production line control system for a multinational in the automotive/rubber sector. The main functions of the system are: - monitoring of the progress of production - data acquisition for quality control - management of traceability for finished products - anti-error management
Download this PDF 28 Automatic assembly line process supervision
The Power Line Supervision System is designed to detect and log the alarms signals generated by the various machines installed along the automatic line. The source, start date, duration and other information of each signal are recorded, in order to allow the shift maintenance operator to identify what is happening more quickly and any corrective actions to implement, provide the possibility of running retrospective reports and generating statistics on alarms and machine operating time/downtime.
Download this PDF 20 Revamping the control system for a tyre packing system
The control system for the machine based on Siemens S7-300 PLC was designed and produced to make managing the machine’s operating cycles extremely dynamic and versatile through the creation of a system of parameter-based phases that, appropriately configured, allow the machine operating cycle to be modelled dynamically...
Download this PDF 1 
R&D project for Industry 4.0 that integrates the connection between physical and digital systems with a complex Big Data analysis using the most advanced technologies: Web Supervisor and SmartGlass, MachineLearning and Conditional Monitoring applied to predictive maintenance, SensorWear and BigData for dyadic man - cobot).
For a well-known multinational automotive company we have created a Traceability System for one production line that includes 9 processing stations (welding, tightness control, screwing, vision and pick to light).
The project consists in the designing and development of a System for the Batch Control, Traceability and Supervision in a plant for mixing materials. The client is a well-known multinational company that operates in the constructions sector.
In the Automotive sector we have created a LINE SUPERVISION SYSTEM that allows a real time production status on different devices (HMI, PC, Mobile).
For a well-known pharmaceutical corporate we have developed a software to interface a PC client with a WinCC supervisor and a MES System for the management and execution of ODL (work orders) defined on an ERP (SAP).
The software intervenes, within the production process, immediately after the packing of the sleeves, assisting the operator in the procedure for assigning the sleeve in the container, and displaying the data expressed in graphs of temperatures and values inside the same containers during the vulcanisation process.
Operation Activity - Software design and development: Software for interfacing Head PLC with supervision and control PC; Interface between supervisor PC and SAP system; Development and commissioning of the supervision and control software; Plant tracking management system...
For a multinational in the automotive / aluminium die-casting sector, Taiprora has created an application to supervise the core-making department, storing in its database a lot of information on production and the working methods of the machine operators. The managers will thus have an effective tool that allows them to verify the efficiency of the machines, of the operators and, in general, the progress of productivity over time.
Taiprora has created a Foundry Department supervision system for a multinational in the extruded aluminium sector. The Client needed to be able to monitor the entire casting production process, monitoring the machines involved in production to acquire a series of information such as the production times and consumption. The data acquired was grouped into specific reports permitting the production of global analyses on the progress of production. What’s more, the data can be exported in Excel format to carry out further calculations, studies or corporate presentations.
The Central Unit manages the three kilns (drying kiln, expansion kiln, cooling kiln) of line 2 and controls all the users that operate the line of kiln 2 such as: the end exhauster, the lubricators, the fans, the valves and the excess product recovery system. Moreover, through two modules with sixteen analogue inputs, it detects all the kiln area pressure and temperature measurements and, via a module with eight analogue outputs, regulates the speed of the motors featuring inverters (cooling kiln, expansion kiln, drying kiln, end exhauster, kiln feeding belt 1, kiln feeding belt 2 and excess product cooling pump).
The purpose of the activity was to supply and install an HVAC system user regulation and control system to serve the new Stick packing department in the Plant of an Italian reference pharmaceutical company in L'Aquila.
The HVAC system comprises: air treatment unit; air recovery unit. The system is controlled from a panel automated with Siemens S7 series PLC. The PLC features Profibus DP interface for connection to the operator terminal, installed on the structure of the control panel, and Ethernet card for connection to the supervision system for the HVAC system of the packing department, from which it receives system activation and shut-off authorisation.
Together with our partner who manufactures automatic warehouses all over the world, we have implemented a complete WMS for a corporate working in the beverage sector. The WMS interfaces with company information systems and makes the warehouse completely automated and independent of human presence.
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