Smart Production

Taiprora designed and delivered a semi-automatic assembly line + full-automatic EOL check and traceability system to assemble cockpits in a third-party automotive corporate.

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Web platform for real-time Data Management and Traceability, designed and developed by Taiprora for an Automotive corporate. Developed with Wonderware System Platform.

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Web platform for the digitalization of planning processes, created by Taiprora for a customer operating in the Food & Beverage sector.

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For a multinational pharmaceutical company, we have created a palletizing system, physically connected to both the production and the warehouse, through a system of about 40 meters of roller conveyors.

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R&D project for Industry 4.0 that integrates the connection between physical and digital systems with a complex Big Data analysis using the most advanced technologies: Web Supervisor and SmartGlass, MachineLearning and Conditional Monitoring applied to predictive maintenance, SensorWear and BigData for dyadic man - cobot).

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We have developed this Android AR application for the Dubai plant (EAU) of a well-known multinational company operating in different sectors of chemistry, personal care and food and beverage.

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For a well-known multinational automotive company we have created a Traceability System for one production line that includes 9 processing stations (welding, tightness control, screwing, vision and pick to light).

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For an enterprise in Automotive area, we have designed and built an Industry 4.0 project, named “Collaborative Smartbench”: a series of assembling benches for the Porsche Cayenne interior panels. A step towards innovation is the use of a Universal Robots’ collaborative robot: thanks to its compactness and axle handling at almost 360° it is ideal for this application. This choice has allowed us to offer our customer higher quality and an effective reduction in security costs.

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The customer's requirement was to create a system for using data from the shop floor, to observe, receive and send information on the status of orders being processed (production orders) and on the machines that process orders ...

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Through the Connectivity module, as main functionality, it has been possible to implement a System capable of receiving a large amount of information regarding the following data groupings within the single MES system of the Customer: production, climatic data, energy consumption.

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Smart Profit And Loss is an integrated system that allows the user to collect all the data of the economic movements present in the various company databases, to process them with customizable cost / revenue allocation rules and place them in one or more unified accounts plans. The results obtained are available for classic reporting tools (SAP Business Object, MS Reporting Service, ...)

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For a well-known pharmaceutical corporate we have developed a software to interface a PC client with a WinCC supervisor and a MES System for the management and execution of ODL (work orders) defined on an ERP (SAP).
The development of the System has been integrated over the years, extending it so as to allow the Customer to supervise various areas of its production plant.

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SAT4.0 best expresses our synergistic experience between hardware and software, a solution that allows our customers who need to connect its own satellites with the central structure, to face the Industry 4.0 era.

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The project, called Smartbench, was carried out for a multinational leader in the automotive component sector. It consisted in the complete creation, for various European plants of the group, of semi-automatic door panel assembly benches, featuring assembly control and objectivation systems and supervision software on operator panel.

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The purpose of the activity was to revamp 2 × AGVs in the solids department of a well-known pharmaceutical multinational, making the following changes: - Replacement of the control electronics with standard NDC8 products from Kollmorgen; - Replacement of the navigation system with standard NDC8 products from Kollmorgen; - Modified fork c/c distance mechanics in order to be able to move the following Loading Units (LUs); - AGV software development and relative NDC navigation system.

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AGVs are material transport vehicles capable of moving autonomously. The operations that can be carried out by an AGV are the same as those assigned to a forklift with an operator on board. In particular, laser-guided AGVs (LGVs - Laser Guided Vehicles) are free to move at high speeds because they are not obliged to follow structures fixed to the floor and every route variation can be made simply through software via Wi-Fi communication. Taiprora produces LGVs, for transporting raw materials, finished products and consumables to and from production lines, palletising stations, winding systems, loading and/or unloading bays, automated and manual warehouses, etc.

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The project, carried out for a multinational leader in the automotive component sector, consisted of adapting the line for updated door panel model requirements, mainly by remaking the automation and control system and creating a new panel pallet locking system.

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The control system for the machine based on Siemens S7-300 PLC was designed and produced to make managing the machine’s operating cycles extremely dynamic and versatile through the creation of a system of parameter-based phases that, appropriately configured, allow the machine operating cycle to be modelled dynamically...

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